Size Your Dust Collector With Confidence

Pick your machines, enter your duct run, and get a clear CFM target, duct diameter, and layout tips. No guesswork, no forum digging.

Dust Collection Calculator

Select the machines you want to collect from, then describe your longest duct run. The calculator estimates the CFM you need and suggests a minimum duct diameter.

Select Machines

Measure from the collector to the farthest machine, following the duct path.

Count every elbow, tee, and wye on the longest run.

Gates let you focus airflow on one machine at a time, which can reduce the peak CFM you need.

Example Shop Setups

Two common starting points. Use these as a sanity check or as a template for your own layout.

Starter Shop (One Machine)

Machine
Table saw only
Duct run
15 feet, 2 bends
Base CFM
350 CFM
With losses
~400 CFM
Suggested duct
4" to 6" main

A single 1.5 to 2 HP collector with a good filter will handle this. Add a blast gate so you can close off unused ports and keep air velocity up.

Full Shop (Multiple Machines)

Machines
Table saw, planer, jointer, miter saw
Duct run
40 feet, 8 bends
Base CFM
1,500 CFM (all machines)
With gates
~800 to 1,000 CFM peak
Suggested duct
6" main, 4" branches

You do not need to run every machine at once. With blast gates, size for the worst single machine plus losses. A 2 to 3 HP collector with a 6" main line is a solid starting point.

Reference and Common Mistakes

Short notes to help you avoid the usual pitfalls and get better collection with less frustration.

CFM vs. Static Pressure

CFM is how much air moves. Static pressure is how hard the fan has to push. Long runs and many bends increase static pressure. A collector that moves 1,000 CFM at zero static may only move 400 CFM in a real duct system. That is why this calculator adds a loss factor.

Blast Gates Matter

Open branches steal airflow. If you leave three ports open while running one machine, most air comes through the path of least resistance, not the machine making chips. Gates let you focus the fan where you need it.

Keep Duct Runs Short

Every foot of duct and every bend slows the air. Place the collector near the dustiest machines when you can. Use smooth-wall pipe instead of flex hose for long runs.

Filter Condition

A clogged filter can cut airflow by half. Clean or replace filters on schedule. If your collector has a small filter area, expect to clean it more often.

Flex Hose vs. Hard Pipe

Flex hose is easy to install but creates more friction. Use it for short connections to machines. For main lines, hard pipe with long-radius elbows keeps air moving faster.

When to Upgrade

If you see dust settling in the duct, chips piling up at the hood, or the filter clogging fast, your system is undersized or leaking. Fix leaks first, then consider a larger collector or better duct layout.

Typical Machine CFM Requirements

Machine Typical CFM Notes
Table saw300 to 400More if no blade guard port
Planer400 to 600High chip volume
Jointer300 to 400Similar to table saw
Miter saw250 to 350Enclosure helps
Bandsaw300 to 400Lower than planer
Router table250 to 350Depends on fence design
Drum sander350 to 500Fine dust needs good flow
Lathe200 to 300Often under-collected

Why This Exists

Most dust collection questions in forums come down to the same problem: people buy a collector that looks big enough on paper, then wonder why it does not pick up chips. The math is not hard, but it is scattered across old posts and manufacturer charts. This calculator puts the key numbers in one place so you can make a better decision before you spend money.

The CFM values are based on common machine specs and woodworking references. They are starting points, not guarantees. Your duct layout, filter condition, and how well your hoods capture dust all matter. Use the results as a guide, then round up and check your actual setup.

Last updated: 2026 · Version 1.0